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Double Wall Tuck Front

Double wall tuck front is a durable style of packaging boxes. They are also known as mailers or mailer boxes. From the making point of view, these boxes are made with a single die. The sidewalls of these boxes have two layers and a cavity in which the front flap goes upon closing. These boxes are shipped flat and have a foot-lock assembly (there is no need for tape or glue). The primary use of these boxes is for shipping products over long distances. Therefore, they are in high in demand by e-commerce businesses and subscription businesses. Read more

 Double wall tuck front is a durable style of packaging boxes. They are also known as mailers or mailer boxes. From the making point of view, these boxes are made with a single die. The sidewalls of these boxes have two layers and a cavity in which the front flap goes upon closing. These boxes are shipped flat and have a foot-lock assembly (there is no need for tape or glue). The primary use of these boxes is for shipping products over long distances. Therefore, they are in high in demand by e-commerce businesses and subscription businesses. Read more

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Packhit is a great company that created a box design that was exactly what I wanted. The follow through from start to finish was terrific. Mark helped every step of the way. The product, price, service and completion were all extremely professional. I will definitely use them again and highly recommend to all those who need custom packaging.

David Magenheim

Q. What is your minimum order quantity (MOQ)?
A. We are quite flexible with the MOQ. No matter what quantity you order, we offer the same quality level and support.

Q. Do you charge shipping/delivery charges?
A. We do not charge any extra fees for the shipping etc. Based on our simple pricing model we offer all-inclusive Quotes.

Q. What are these boxes made from?
A. We use eco-friendly raw material. Mainly our material is recyclable. 

Q. Can you print pictures over the boxes?
A. Of course, by using the latest techniques we can print any graphics like logos, pictures, etc. on the boxes.

Q. Do you provide a mock-up for proofing before starting the production?
A. Yes, we can provide digital proof, 3D mock-up and physical sample (on demand).

Q. Can you make boxes with custom dimensions?
A. Yes, we create boxes with any custom dimension as they are produced from scratch.

Q. We have multiple products with different sizes. How can we put them in one same box?
A. You can have 1 master box for all the products, also need an insert to hold the products with different sizes.

Q. What is your Turnaround time?
A. For standard orders, it takes 8 - 12 days to complete the job from production to deliver at your doorstep.

Q. Can you print CMYK and Pantone colors?
A. Yes, we can do Full Color (CMYK Process) and One or Two-Color Printing (Pantone, PMS, or Spot Ink Colors).

Q. Is there any minimum order requirement at Packhit?
A. We are adaptable to any of the MOQs. Regardless of what number of units you require, we offer the highest quality packaging.

Q. Do you charge the transporting fee?
A. We don’t charge any additional expenses for the deliveries and so forth. We invoice “all included” quotes.

Q. Can you inform me of your materials list?
A. We make boxes with rigid, cardboard, kraft, and corrugated stocks.

Q. Would you be able to print pictures on the boxes?
A. Obviously, by utilizing the advanced technologies we can print any of the images, emblems, and illustrations, etc.

Dimensions: Available in all Custom Sizes.

Printing: Offset Printing, Digital Printing, UV Printing and Coating, Flexo Printing, Silk Screen Printing.

Finish: Litho Lamination, Varnishing and Spot UV, Embossing, AQ Coating, Hot Foil Stamping.

Paper Stock:  10pt to 24pt (80lb to 200lb)(250gsm to 600gsm) Eco-Friendly Kraft, Corrugated and Flute Stock.

Cover Material: Solid color papers, Custom printed papers, Foil papers, Laminated papers, Embossed papers, Matte papers, and Gloss papers.

Addons and Inserts: Window Cut Out, Foam inserts, Silk and velvet lining, Magnetic and ribbon closures, Pillow and Silk pouches.

Proof: Digital Proof, 3D Mock-up and Physical sample(On-demand).

Shipping Mode:  Shipped Flat.

These boxes have a sturdy and simplistic design. Mailers can be made from cardboard, Kraft, buxboard, and corrugated materials. Many customizations can be made to double wall tuck front boxes like die-cut windows(with and without PVC sheet), embossing, debossing, foiling, UV coating, etc. Depending on the material choice, the results of printing and finish options vary. For instance, boxes with white surfaces provide excellent results of printed details and finishes. Whereas brown boxes do not provide such accurate printing details.


This style of box is wildly famous in different niches of the retail industry because of its convenience, durability, and presentation. Another common name for this style of box is Roll n Tuck Top boxes.

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